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The Manufacturing Process Of Velvet, Zhang Satin And Zhang Velvet Is Very Different

Update:Oct.21 2022

    Although Zhang satin is also developed from Zhang velvet, it is fluffed on the satin floor, so it is quite different from Zhang velvet in terms of weaving technology, not only in looms but also in institutional configuration.

     Zhang satin must be woven by bunched jacquard, and the ground weave is generally eight warp satins, which are interwoven by two sets of warp threads and four sets of weft threads.      The velvet warp let-off method of zhang satin is the most unique. It adopts a special "warp hanging mechanism" and a "velvet warp frame" (a "convex" shaped ladder, so it is also called a "tower-shaped velvet warp frame") device. The warp is wound on the velvet warp tube, arranged on the velvet warp frame in turn, and hangs "mud mounds" and "material beads" at the end of the tube to increase the tension of the velvet warp, and then passes through the "divider" above the velvet warp frame. Grid window", penetrate into the flower harness, and then lead to the front of the machine, which enables each velvet warp to be lifted independently according to the pattern, and the rest of the non-flowering parts sink to the back of the ground and are tied to the fine weft. In order to make the pattern firm, the velvet warp adopts the four-weft W-type consolidation method. The weft insertion sequence is carried out in a cycle of coarse weft, fine weft, middle weft, middle weft, and pile rod. After weaving to a certain length, the velvet warp is scraped with a knife. When broken, a towering and firm fluff pattern is formed.

    Both velvet fabric and zhang satin are developed on the basis of zhang velvet, so there are certain similarities and differences between the three. They all belong to the yarn-dyed velvet type woven by hand and made of all mulberry silk.

    The terry pile is piled by using the pile rod, and the consolidation method of the loop velvet adopts the "W" shape. It is divided into floral elements, and weaving .The method of making is also different, and the difference between the two is quite large.

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